Since opening in 2015, Quality Certified (QCSB) has been proud to serve the Malaysian community. We're committed to not only providing quality products and services but going above and beyond to ensure our customers are completely satisfied. We welcome you to look through our site to see all we have to offer
Applicable standards. Pressure Equipment Directive 2014/68/EU. EU Harmonized Standards for Pressurize types of equipment for Boiler & Pressure vessel Boiler, economizer, Heat exchanger, Storage Tank, Steam generator, etc. Piping Pipe, pipe system, Tubing, Fitting, Expansion joint, Pressure & Safety accessory Relief system, fluid level system, Pressure gauge Sampling device, safety valve.
Preparation of NDT procedures such as Radiographic Testing, Ultrasonic Testing, Phase Array/Time of flight Diffraction/Automated Ultrasonic Testing, Magnetic particle testing, Dye Penetrant Inspection. The scope associated with ASTM published the E-1961-98(reapproved in 20003), which cover key elements of Girth Welds-Zone discrimination, Rapid Data Interpretation, specialized Calibration Blocks, and Configuration Procedure, The E-1961 code is designed for ECA. Similarly, in 1999, the American Petroleum Institute(API) published the 20th edition of standard 1104,which cover mechanized Ultrasonic Testing and Radiography of Girth Welds, DNV OS-F101, BS 4515-1 2009 ,ASME Section 1, B31.1, B31.3, API 1104, AWS D1.1 ASME “U” “H” “S” “PP” and NBIC “R” stamp accreditation as follow, Preparation of NDT Written Practice latest Revision All NDT Procedure with latest revision and code edition. (MT, PT, RT, UT) NDT Level III appointment, qualification and continuity Records NDT level II appointment, qualification and continuity Records NDT level II qualification and Procedure demonstration. Performance evaluation for NDT personnel for annually or as per written practice ASME section V code addenda review with the last edition
Non-destructive Testing Services
NDT Level III consultancy
On-site Inspection & Verification
Prepare and Endorsement NDT/Advanced NDT procedure
Provide Consultancy & Validation Program
(PAUT, TOFD,RT & AUT ) Special for Pipelines
Manual Ultrasonic Testing
Ultrasonic Thickness Gauging
Phased Array Ultrasonic Testing
Time of Flight Diffraction
Automated Ultrasonic Testing
Liquid Penetrant Inspection
Magnetic Particle Inspection
Global projects and bespoke specialist engineering companies alike entrust their inspection requirements to QCSB. In the 24/7 world of inspection, our services are fast, flexible, cost-effective, and completely tailored to meet our clients's individual needs. With an in-house technical team, and years of experience operating to various project management structures,Plant,Fabrication Yard, Pipeline Cross Country and Offshore S-lay and J-lay, we operate as your eyes and ears working to reduce the risks faced by our clients helping to ensure non-conformities are detected, contractual requirements are met, specifications and codes adhered to, and your items are produced to the standards your project requires. We carry out statutory and non-statutory inspections on equipment associated with activities in the oil and gas, renewables, infrastructure, water, petrochemical, and marine sectors
QCSB offers a wide range of inspection related activities to our clients
▶ Third-party vendor and Source Inspection services
▶ Project and Procurement Expediting services
▶ Witness and verification of critical activities
▶ Quality Program Management
▶ Quality System Audits
▶ Supplier Capability Surveys
▶ Status Reporting
▶ Corrective Action and follow-up
▶ Inspection Test Plan (ITP) Review
▶ To find out more about our QA/QC Inspection Services, get in touch
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Specialized in providing professional knowledge and experience on mechanical engineering products & services. At the same time, we are also primarily in the business of trading which carries a wide portfolio of supply industrial products such as electrical products, hydraulic products, pneumatic products, and mechanical spare parts. As part of our value-added activities, we provide metal processing activities including cutting, shearing, profiling, bending, finishing in order to meet the needs of our customers in different industry sectors for various applications. In addition, we also specialized in machining activities which include CNC machining, turning, and milling process to fulfill our customers' needs
Quality Management System (QMS)
Certification can be a useful tool to add credibility, by demonstrating that your product or service meets the expectations of your customers. For some industries, certification is a legal or contractual requirement
Why Certification
QCSB partners are accredited by United Accreditation Foundation (UAF) for Quality Management System. United Accreditation Foundation (UAF) is a Full Member of the International Accreditation Forum (IAF)
QCSB partners provide ISO services for the following Management Systems
▶ ISO 9001:2015 (QUALITY MANAGEMENT SYSTEMS)
▶ ISO 14001:2015 (ENVIRONMENTAL MANAGEMENT SYSTEMS)
▶ ISO 45001:2018 (OCCUPATIONAL HEALTH & SAFETY (OH&S) MANAGEMENT SYSTEM)
▶ ISO 22000:2018 (FOOD SAFETY MANAGEMENT SYSTEM)
QCSB is a professional Training & Certification Institution in Perak, Malaysia that provides Non-destructive Testing (NDT) courses. QCSB is well recognized by the industry for producing skilled, Excellent, and competent candidates with Integrity as attested by thousands of Certified Trainees who have found successful careers in the relevant industries, and some have even made lucrative businesses out of providing NDT inspectors to the world. Our Certification Body, the British Institute of Non-destructive Testing (BINDT), accredited by the United Kingdom Accreditation Services (UKAS), has certified us to conduct the PCN Level 1, 2 and 3 NDT Certification programs as an Approved Training Organisation (ATO) and Authorised Qualification Body (AQB)- Qualification and certification of personnel
Magnetism principles, magnetic fields, induction, permeability and reluctance; magnetization, lines of force, methods of testing, interpretation of indications; demagnetization, sensitivity assessment, etc.
Magnetic Particle Testing:
Content
Training & Certification, The following are some of the training contents regards to Magnetic Particle Testing.
▶ General Theory - Principles of Magnetic Particle Inspection
▶ Limitations - Advantages and disadvantages
▶ Principles of electricity
▶ Terms and definitions
▶ Magnetic materials - brief description of hysteresis
▶ Magnetic currents - description of AC, DC, HWR, FWR
▶ Methods of Magnetisation
▶ Contact current flow, Rigid coil, Threading bar, Prods
▶ Equipment - Checks and Calibrations
▶ Test Procedure, safety
▶ Demagnetisation
▶ Detectability of Defects
▶ Spurious and indications
▶ Interpretation and Reporting
▶ Post Test Procedures
▶ Basic Casting and Forgings Production - Crude and Finished Products
▶ Basic Welding Processes, Terms and weld defects
▶ Practical - Instruction Writing and Testing
▶ Standards and Specifications
Objectives
At the end of the course, attendees shall be able to:
▶ Select suitable NDT technique and test method to be used
▶ Define the limitations of application for the testing method
▶ Translate NDT standards and specifications into NDT instructions
▶ Conduct test as per specifications
▶ Interpret and evaluate results according to applicable standards
▶ Organise and report the results of non-destructive tests
▶ Meets syllabus requirements for PCN or ISO9712 examinations
Time Table Of Course
Day 1 to Day 3
▶ Introduction of NDT
▶ Theory ( General,Specific and Product Technology )
▶ Course work
Day 4 to Day 5
▶ Equipment Introduction
▶ Capability of equipment
▶ Concentration contents
▶ Reporting Technique
All the Training & Examination fees are to be included with 6 % SST
Materials, methods, compatibility of materials, equipment and all aspects of safety; sensitivity assessment method, etc.
Penetrant Testing
Contents
Training & Certification, The following are some of the training contents regards to Penetrant Testing
▶ General Theory - Principles of Penetrant Testing
▶ Limitations - Advantages and disadvantages
▶ Terminology associated with penetrant flaw detection
▶ Penetrant: colour contrast, fluorescent, combined colour contrast and fluorescent
▶ Penetrant removers
▶ Developers
▶ Fixed installations, portable inspection kits and auxiliary equipment
▶ Sensitivity and Control Testing - Test blocks
▶ Preparation for Testing
▶ Testing Technique - Selection of appropriate technique
▶ Viewing conditions
▶ False indications and their cause
▶ Detectability of Defects
▶ Interpretation and Reporting including acceptance criteria
▶ Post Test Cleaning Procedures
▶ Safety Preautions - Fire hazards, electrical safety, safe use of UV(A) radiation
▶ Standards, codes and specifications
▶ Product Technology Theory - Basic Casting and Forgings Production
▶ Basic Welding Processes, Terms and weld defects
▶ Practical - Instruction Writing and testing
▶ Standards and Specifications
Objectives
At the end of the course, attendees shall be able to:
▶ Select suitable NDT technique and test method to be used
▶ Define the limitations of application of the testing method
▶ Translate NDT standards and specifications into NDT instructions
▶ Conduct test as per specifications
▶ Interpret and evaluate results according to applicable standards
▶ Organise and report the results of non-destructive tests
▶ Meets syllabus requirements for PCN or ISO9712 examinations
Time Table Of Course
Day 1 to Day 3
▶ Introduction of NDT
▶ Theory ( General,Specific and Product Technology )
▶ Course work
Day 4 to Day 5
▶ Dye Penetrant Sensitivity Intensity
▶ Background Lighting Intensity
▶ Defect Detection
▶ Reporting Technique
All the Training & Examination fees are to be included with 6 % SST
Types of weld defects and their components; conditions for viewing; radiograph identifications; radiographic principles; parameters of interpretation; code and standards for radiographic practice and acceptance criteria; theory of radiography, etc.
Radiographic Interpretation: Training & Certification
Content
The following are some of the training contents with regards to Radiographic interpretation:
▶ History of Industrial radiography
▶ Principles of radiography
▶ Limitations - Advantages and disadvantages
▶ Electromagnetic spectrum, wavelength
▶ X-rays and gamma rays
▶ Interaction between radiation and matter, absorption and scatter
▶ Image formation, Types and uses of screens
▶ Films and Processing (Automatic and manual processing)
▶ Radiographic Quality, Sensitivity, Contrast, Speed and Definition
▶ Radiation Safety
▶ Exposure Factors - Radiation quality
▶ Effect of type of gamma or X-ray source
▶ Identification, marking out and setting up Techniques
▶ Calculation of IQI sensitivity, densitometers, film density
▶ Radiographic appearance of discontinuities, their causes and effects
▶ Viewing conditions and acceptance criteria
▶ Standards, Codes and Specifications
▶ Basic Welding Processes, Basic types of welds, Fabrication Defects
▶ Stress Relieving
▶ Practical - Radiographic Interpretation
Objectives
At the end of the course, attendees shall be able to:
▶ Select suitable NDT technique and test methods to be used
▶ Define the limitations of application for the testing method
▶ Translate NDT standards and specifications into NDT instructions
▶ Conduct test as per specifications
▶ Interpret and evaluate results according to applicable standards
▶ Organise and report the results of non-destructive tests
▶ Meets syllabus requirements for PCN or ISO9712 Examinations
Time Table Of Course
Day 1 to Day 5
▶ Introduction of NDT
▶ Theory ( General,Specific and Product Technology )
▶ Type of Radiation
▶ Radiation Principles
▶ Radiation Basic Safety
▶ Course work
Day 6 to Day 7
▶ Equipment Introduction
▶ Interpretation of Film
▶ Reporting Technique
All the Training & Examination fees are to be included with 6 % SST
Ultrasonic principles; properties of sound; waves, frequencies, sound beam, attenuation; gauges for measuring thicknesses and flaw, ultrasonic compression probes; calibration blocks, methods of calibration, sensitivity and sizing techniques, testing of plates, lamination and thickness, etc.
Ultrasonic Testing
Contents
Training & Certification, The following are some of the training contents with regards to Ultrasonic Testing:
▶ Principles of Ultrasonic Testing
▶ Generation of Ultrasonic Testing
▶ Properties of the transducer or probes
▶ Acoustic impedance, Beam Divergence - Dead, Near and Far Zone
▶ Influence of properties of test object on sound propagation
▶ Sound velocity and attenuation
▶ Equipment - controls and functions of ultrasonic instrument
▶ Signal presentation - A,B,C and D scans
▶ Scanning techniques - manual, semi-automatic, automatic
▶ Immersion testing and Through-transmission technique - basic principle
▶ Calibration of Testing Systems
▶ Sensitivity setting - simple methods, BWE, DAC
▶ Detectability of Defects - advantages and limitations of the test method with regard to defect detection
▶ Factors Affecting the Performance of the Ultrasonic Test
▶ Conducting and Recording the Test
▶ Procedure to be adopted to carry out the test and Flaw assessment, sizing techniques and reporting
▶ Snell's Law concerning reflection, Refraction, mode conversion and Calculations
▶ Interpretation of test Results to acceptance standards
▶ Basic Welding Process and product technologies
▶ Types of defect associated with particular parent metal/welding process combinations
▶ Examination of parent plate, butt welds and configuration joints
Objectives
At the end of the course, attendees shall be able to:
▶ Select suitable NDT technique and test method to be used
▶ Define the limitations of application of the testing method
▶ Translate NDT standards and specifications into NDT
▶ Measure thickness of steel plates & determine levels of attenuation
▶ Conduct test as per specifications
▶ Interpret and evaluate results according to applicable standards
▶ Organise and report the results of non-destructive tests
▶ Meets syllabus requirements for PCN or ISO9712 examinations
Time Table Of Course
Day 1 to Day 5
▶ Introduction of NDT
▶ Theory ( General,Specific and Product Technology )
▶ Course work
Day 6 to Day 15
▶ Understanding about Instrument
▶ Calibration
▶ Construct Beam Profile
▶ Construct D.A.C
▶ Plotting System
▶ Scanning Technique
▶ Scanning (Lamination,Plate,Pipe,Nozzle and Node)
▶ Detection any Inclusion or Lamination
▶ Reporting
All the Training & Examination fees are to be included with 6 % SST
Duties and responsibilities; fusion welding process, thermal cutting process; welding and cutting equipment; weld defects and methods of avoiding defects; ferrous and non ferrous metals; metallurgy and weldability of steels; heat treatment, visual inspection methods; destructive and non-destructive testing, etc.
Weld Inspector Level 2:
Content
Training & Certification, The following are some of the training contents regards to Weld Inspector:
▶ Responsibilities & Duties of Welding inspectors
▶ A Weld Terminology and Symbols
▶ A brief explanation of all type of welding processes and equipments
▶ Welding procedures and welders test
▶ Thermal cutting processes
▶ Material Inspections and Steel weld metallurgy
▶ Weldability of steel, Stress and distortion
▶ Post heat treatment, normalizing, quenching and etc
▶ Visual examination and dimensional
▶ Mechanical teting of welded joints
▶ Weld defects and repairs
▶ Cracking
▶ Weld decay in austenitic stainless steel
▶ Welding consumables
▶ Welding plant and Arc welding safety
▶ Welding related specifications and standards
▶ Weld drawings, understanding and interpretation
▶ Weld defects related to welding process and prevention
▶ Practical – Visual Welding inspection, NDT report assessment according to codes/specifications and reporting
▶ Quality assurance – QA/QC and inspection
▶ Personnel Certification – Welders, Weld Inspector Level 2 and 3
▶ NDT Personnel
▶ Normative documents (codes)
Objectives
At the end of the course, attendees shall be able to:
▶ Understand the requirements of relevant codes, standards and specifications
▶ Possess an understand of the relationship between quality assurance, welding and inspection procedures
▶ Confirm that welding operators and welders have been properly qualified
▶ Confirm during welding that only specified and accepted welding procedures are used
▶ Examine and evaluate welds according to the prescribed inspection procedures
▶ Review NDT reports on welding work
▶ Record welding inspection results
▶ Implement a system of quality control over the welding and inspection process
▶ Posses an understanding of the factors influencing the formation of weld defects
▶ Interpret weld drawings and specifications
▶ Compile and maintain detailed weld inspection records
▶ Meets syllabus requirements for PCN examinations
Time Table Of Course
Day 1 to Day 5
▶ Duties of Welding Inspector
▶ Welding Process,Position,Consumables etc
▶ Joint Type
▶ Mechanical Test
▶ Course work
Day 6 to Day 8
▶ Interprete Standards
▶ Visual Inspection ( Macro,Fracture,Bend Test,Plate and Pipe )
▶ Reporting Technique
All the Training & Examination fees are to be included with 6 % SST
Course Content
▶ Principles of Phased Array probes
▶ Principles of inspection sensitivity
▶ Phased Array Instrument
▶ Scanning with Phased Array probes
▶ Calibration and checks
▶ Software for data collection and data analysis
▶ Principles of data analysis
▶ Software familiarity
▶ Use of software tools for defect detection and sizing
▶ Data analysis
▶ Procedures for verification of flaw existence and position
▶ Reporting
Phased array ultrasonic testing (PAUT) is an advanced method of ultrasonic testing that has applications in Industrial Non-destructive Testing. The PA probe consists of many small ultrasonic transducers, each of which can be pulsed independently. By varying the timing, for instance by making the pulse from each transducer progressively delayed going up the line, a pattern of constructive interference is set up that results in radiating a quasi-plane ultrasonic beam at a set angle depending on the progressive time delay. In other words, by changing the progressive time delay the beam can be steered electronically. It can be swept like a search-light through the tissue or object being examined, and the data from multiple beams are put together to make a visual image showing a slice through the object. The beam is controllable because a phased array probe is made up of multiple small elements, each of which can be pulsed individually at a computer-calculated timing. The term phased refers to the timing, and the term array refers to the multiple elements.
Course Content
▶ Ultrasonic theory
▶ Theory of diffracted ultrasonic waves
▶ Digitisation principles
▶ Hardware utilised in TOFD
▶ Calibration/setting up of equipment
▶ Extensive practical element
▶ Analysis software
▶ Analysis and interpretation
▶ Reporting
▶ Relevant standards/PCN documentation
Time of flight diffraction (TOFD) method of ultrasonic testing is a sensitive and accurate method for the nondestructive testing of welds for defects. Measuring the amplitude of reflected signal is a relatively unreliable method of sizing defects because the amplitude strongly depends on the orientation of the crack. Instead of amplitude, TOFD uses the time of flight of an ultrasonic pulse to determine the position and size of a reflector.
In a Time of Flight Diffraction (TOFD) system, a pair of ultrasonic probes sits on opposite sides of a weld. One of the probes, the transmitter, emits an ultrasonic pulse that is picked up by the probe on the other side, the receiver. In undamaged pipes, the signals picked up by the receiver probe are from two waves: one that travels along the surface and one that reflects off the far wall. When a crack is present, there is a diffraction of the ultrasonic wave from the tip(s) of the crack. Using the measured time of flight of the pulse, the depth of a crack tips can be calculated automatically by simple trigonometry